Products Description
YC-200 Fully Automatic Mochi Ice Cream Production Line
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The YC-200 Fully Automatic Mochi Ice Cream Production Line, carefully developed and manufactured by Shanghai Yucheng Machinery Co., Ltd., is a new launched food processing equipment . The production line integrates the three machine: YC-166 Automatic Encrusting machine, YC-135 Steam generator ,YC-136 Steaming and refining machine, realizing the fully automated production process from mochi dough making to mochi ice cream stuffing, coating and plating, greatly improving production efficiency and product quality, and meeting the needs of modern food industry for automated and standardized production.
Machine Workflow
1. Mochi dough making
YC-135 steam generator and YC-136 steaming and refining machine work together.
Raw material preparation: Selected glutinous rice flour, purified water, high-quality syrup and other auxiliary raw materials are accurately weighed in proportion and ready.
Steam supply: The YC-135 steam generator starts to provide a stable and continuous steam source for the YC-136 steamer to ensure the smooth steaming process.
Mixed steaming: Pour the raw materials into the YC-136 steamer, and the equipment automatically starts the stirring and heating program. Through the precise control of the stirring speed and steam temperature, the raw materials are fully mixed and evenly heated in the machine, and gradually transformed into a mochi dough with a chewy texture and rich flavor.
2. Mochi ice cream forming, powder coating, and plate aligning
Raw material loading: Put the steamed mochi dough into the left hopper of the YC-166 Automatic Encrusting Machine, and at the same time load the ice cream filling into the right hopper.Automatic filling: YC-166 Automatic Encrusting Machine will start producing mochi dough accurately wraps the ice cream filling to form a round and plump mochi ice cream semi-finished product.
Automatic powder coating: In order to improve the appearance and taste of the product, the YC-166 Automatic Encrusting Machine is also equipped with an automatic powder coating function. The equipment will evenly sprinkle special powder on the bottom and top of the mochi ice cream, which is both beautiful and practical.
Tray Aligning: The finished mochi ice cream is then automatically transported to the preset plastic tray, neatly, compactly and orderly, which is convenient for subsequent packaging and storage.
3. Quick freezing and Shaping
Subsequent processing: The plastic tray filled with mochi ice cream is quickly sent to the quick freezing cabinet or quick freezing production line for rapid freezing. Through low-temperature quick freezing technology, the freshness and taste of the product are effectively locked to ensure the final quality of the mochi ice cream.
Machine Videos
Product advantages
Fully automated operation: Reduce manual intervention and improve production efficiency and stability.
High-precision control: Use advanced PLC control system and precision sensors to achieve precise control of all aspects of production.
High-quality materials and processes: The core components such as the steaming and refining machine and the stuffing machine are made of high-quality stainless steel materials, combined with precision processing technology to ensure the durability and hygiene standards of the equipment.
Flexible and changeable: The production line can adjust product specifications and formulas according to market demand, and easily cope with diversified production needs.
Easy to maintain: The equipment structure is reasonably designed to facilitate daily cleaning and maintenance.
Technical parameters
YC-135 steam generator:
Rated heating power: 24KW
Rated steam volume: 34kg/h
Saturated steam temperature: 171℃
Power supply: 380V/50HZ
YC-136 Steaming and refining machine
Capacity: 150L
Speed range: 15-45 rpm
Machine power: 4KW
Dimensions: 1550x1200x1600mm
YC-166 Automatic Encrusting Machine
Productivity: 10-80 pieces/minute
Product weight range: 10-100g
Machine power: 2.5KW
Dimensions: 2400x1400x1290mm
Application areas
YC-200 fully automatic mochi ice cream production line is widely used in ice cream, desserts, baked goods and other processing fields. It is an ideal choice for improving production efficiency, ensuring product quality and reducing labor costs. Whether you are a large food production company or a small and medium-sized entrepreneurial team, this production line can provide a comprehensive and efficient solution for your production needs.
Mochi Ice Cream Machine Details
The Mochi Ice Cream Machine consists of five machines:
1.Water Softener
2. Steam Generator
3. Mochi Dough Steamer
4. Mochi Ice Cream Encrusting Machine
5. Flour Coating Machine
Mochi Ice Cream Machine Production Steps
1.Hydroxypropyl distarch phosphate, Xanthan gum, Sodium hexametaphosphate , Monoacylglyceride, mix them together, it is the premixed flour.
2.Heating maltose syrup at 60-70℃ .
3. Pull out waste water in steam generator, then start steam generator
4. Add water to rice dough steamer, then add salt into water, add 1/5 (20%) maltose syrup ,fully mixed .
5. Add Glutinous rice flour and premixed flour to rice dough steamer , fully mixed (can not see the dry flour).
6.Close the Rice dough steamer cover, start mixing and turn on steam connector,turn on the heating valve , turn off the vent valve, Pressure 0.03MPa -0.04MPa, steaming 15 minutes
7.After steam rice dough, turn off the heating valve , turn on the vent valve, until no pressure in the Rice dough steamer, then open cover of Rice dough steamer.
8. Add 1/5 (20%) maltose syrup, fully mixed, Close the Rice dough steamer cover, start mixing and turn on steam connector,turn on the heating valve , turn off the vent valve 0.03MPa,steaming 3minutes.
9.After steam rice dough, turn off the heating valve , turn on the vent valve, until no pressure in the Rice dough steamer, then open cover of Rice dough steamer.
10.Repeat step 8 and step 9 until Maltose syrup is finished.
11.After steam rice dough, turn off the heating valve , turn on the vent valve, until no pressure in the Rice dough steamer, then open cover of Rice dough steamer.
12. Add corn oil and Vanilla , fully mixed,Brush oil in the plate, then pull out mochi dough into plate.
FAQ
Frequent Asked Questions of Mochi Ice Cream Machine
1.What mochi size range can do?
Usually, Mochi Ice Cream Machine can make Mochi ice cream with weight from 10g to 100g, usually the weight of Mochi Ice Cream in the market is 40g, if customers need, we can customize larger size.
2.If I have more than one Mochi size, will your Mochi Ice Cream Machine do it?
Our Mochi Ice Cream Machine has three standard molds, the size is 28mm, 36mm, 44mm. If the customer needs extra, we need to charge the cost price to customize the mold size. Most of our customers only have one Mochi size, a few of them have more than two sizes, because the MOCHI ICE CREAM needs to be frozen in a plastic tray, and the size of the plastic tray is fixed.
3.What is the crust and ice cream filling amount for your Mochi Ice Cream Machine?
The ratio of crust and ice cream filling is 10%:90% to 100%:0%.
4.What if my material is sticky or too hard? How to judge? Or materials are too sticky to shutters and conveyor belts, how do you change the hardness and viscosity?
We have over a decade of experience with Mochi Ice Cream Machines and we have tested thousands of our customers' materials. First, we can basically tell by looking at Mochi photos; second, we can tell by watching mixed videos of clients. It has to be a fresh mix, usually we ask customers to squeeze the mix by hand, so we can judge both hardness and viscosity at the same time. If it's a hard dough, it's hard to squeeze with your hands, and if it's a sticky mixture, it won't fall off your hands or your Conveyor Belt. Third, we ask our customers to send us their main material ration list, a detailed recipe will be preferred. Finally, if we still can't judge, we will ask customers to air-ship their material to us and we test in our factory.
5.Can Mochi Ice Cream Machine and Flour Coating be connected into a fully automatic line?
Yes, machines can be linked together one by one, each machine is separate for easy movement and control.
6.Can we just buy the Mochi Ice Cream Machine?
Customers can only buy the Mochi Ice Cream Encrusting Machine, but without the Flour Coating Machine, the customer has to hand flour each Mochi and then remove each Mochi by hand. This way wastes a lot of labor and time for the customer and it is not a cost-effective solution. In conclusion, we recommend customers to use the Flour Coating Machine together.
7.Do you have a bigger Machine?
We have a fully automatic Mochi Ice Cream Machine production line system, fully automatic production, can produce 1000 MOCHI Ice Cream per minute, 60000 per hour. Fully automatic production line, after Mochi Ice Cream is ready, it goes directly into the freezing tunnel.
8.Can the voltage of the Machine be customized, like 110V?
The voltage of Mochi Ice Cream Machine is 220V 50Hz, Single Phase, the Steam generator and rice dough steamer is 380 V 50Hz 3Phase. the voltage cannot be customized, but it can be used in the environment of 220V 60Hz, 240V 50Hz, but you must consult a local professional electrician and technician. Our machines are available in USA, Canada, Australia, Korea, Malaysia, Vietnam, India, Russia, Saudi Arabia, Jordan, Iraq, Israel, Netherlands, European countries.
9.Do you have spare parts for this Mochi Ice Cream Machine? How often to replace?
A set of spare parts will be sent with the Mochi Ice Cream Machine. Spare parts include maintenance boxes, seals, molds, etc. If the machine works for 8 hours a day, it needs to be replaced every three months. If it works for one hour a day, it needs to be replaced every six months or a year. The quality of the Mochi Ice Cream Machine is durable, as long as it is not broken, it does not need to replace the spare parts. If the customer needs additional Mochi Ice Cream Machine spare parts in the future, we can directly ship to the customer within 3 days.
10.What is your warranty on the Mochi Ice Cream Machine? What if the Machine breaks?
For Mochi Ice Cream Machine, our warranty is 12 months and lifetime service. We are responsible for any problems with the machine during the warranty period, and we are responsible for free maintenance. After the warranty period, we still maintain the service, we only charge the customer cost price for the damaged parts, and ship the spare parts to the customer as soon as possible.
11.Does this Mochi Ice Cream Machine require installation and training?
If the customer needs, our engineers can install it at any time; the Mochi Ice Cream Machine is small in size and complete in packaging, and is sent to the customer. After receiving the machine, only need to install the conveyor belt, and then the machine can be powered on; the Mochi Ice Cream Machine adopts Touch screen PLC automatic control, through the digital operation on the screen, the operation is simple, we have detailed instructions and operation videos for customer training; finally, we have a service team to support online services. If customers need our installation and commissioning services, we will arrange visa application and arrange engineer.
12.How to order Mochi Ice Cream Machine?
Once the customer confirms the order, we will issue a formal pro forma invoice to the customer with detailed Mochi Ice Cream Machine information, terms of trade and our bank information. Customers can choose to arrange a 50% down payment by bank transfer, credit card or other methods. After receiving the customer's deposit, we will notify the customer and officially start the order production of Mochi Ice Cream Machine.
